Product Category

2019 Automatic 100-2000 Barrel 5 Gallon Pure Water Washing Filling Capping Machine

2019 Automatic 100-2000 Barrel 5 Gallon Pure Water Washing Filling Capping Machine

This QGF series barreled water fiiling line is mainly used to produce bottled water with volume from 3 gallon to 5 gallon.And different models can offer production capacity from 100 to 2000B/H.The whole production process operates as follows:Empty barrel are conveyed into decapping machine,which will remove bottle caps.Those caps can be recycled after being cleaned and disinfected.Then barrel are conveyed into the extemal bursh washing machine to take all-round ringsing with hot alkali and pure water.After ringsed,barrel will be sent to ringsing filling capping machine,where bottles are ringsed inside with hot alkali,disinfectant liquid and pure water.and then barrel is filled with pure water provided by water treatment system.Then after capped,those barreled water is sent to shrink packing machine in which shrink packaging of caps is done.

Quantity:

Advantages

The 5 Gallon Filling Machineis composed of barrel washer, barrel filling machine and barrel sealer into one unit. 
Especially for filling drinking water of 3 and 5 gallons. It is an idea filling line to produce mineral water, distilled water and purified water.
The whole line is made of superior stainless steel, anticorrosive and easy to clean. 
Only two operators are needed for a line, which is wholly automatic barreled.
Full-auto or semi-auto barrel de-capper, full-auto leakage inspection, full-auto barrel.

Technical Parameter

Model	QGF-600
Capacity	600PBH
Filling heads	4
Capping heads	1
suitable bottle	3-5 gallon PET bottle
Diameter of bottle	265-273mm
Height of bottle	150-360mm
Suitable cap	Plastic cap
Weight	3500kg
Main motor power	32kw

Production Flow

Water Treatment System

Water treatment system is the process of purifying the raw water by a series equipments and devices to be drinkable.The water treatment equipment includes silica sand filter, active carbon filter, sodium-ion exchanger, precision filter, reverse osmosis, hollow fiber filter, ozone generator, ozone mixing tower and water tank, etc.

Semi automatic Bottle Blowing Machine

1. Using the new clamping system with double crank four tie-bars,the cross balanced fixed glide. 2. The seal,the stretch use the parallel bars union and combined design,which is advantageous to the product formation. 
3. The advanced air course design,the single-channel or single-channel air admission;low pressure for clamping,sealing and stretching;the high pressre for blowing the bottle. 

Decapping Machine

The barrel is transferred into the cap-removing claws by the conveyor. The cap removing claw is made up of 4 circle-arc petals. It is like an open hand to press the bottle neck and then tighten up the bottle cap, and lift the bottle to pull out the cap. The claw will be automatically relaxed after the cap is removed. The caps will be blowing into a cap groove. No damaging bottle neck during the cap-removing process.

Outside Wshing Machine

Automatic barrel outer brushing machine specially work with 5 Gallon barreled water producing line. It is used for reducing the
settling caused by the mineral water itself and some algae substances in the process of mineral water producing.The main
electrical elements adopt the products with brands of SIEMENS and OMRON. Pneumatic elements adopt the products with brand of AIRTAC.

Inside Washing Machine

The inside nozzles used for washing the barrel are made of the unique technical equipment imported from American spray company.

Filling Parts

1.Uploading and dropping barrels changed from 45 degree to translatory which is more stable. 2.Nozzle can insert into 10-15cm of
the barrel in order to rinse little impurities down. Rinsing pump is separately controlled by different magnetic valves. Pump only work when there is barrel on that. It can avoid the mixture of different cleaning fluid.

Capping Parts

1.Liquid level difference is controlled in 1cm. 2.Machine is equipped with Cap Sterilization system, which is 1.2m. The system make products more clean and safe by using sterilization and finished water. 
3.Customers can choose to equip ABB/SEW motor,GRUNDFOS water pump, FESTO pneumatic component.

Sleeve Labeling Machine

This machine adopts international advanced technology; cover the circle label on the pet bottle. And then hot shrinking to fix on the position which bottle body designated. This machine's structure is compact, and suitable for the production line of different direction and different height.
The machinery part adopts combination designing of modularization, and makes the machine reasonable. The height adjustment adopts motor fluctuating; it is convenient to replace the material. The special cutter head designing, make the film-rolling cut more exactly and reliably.

Palletizer

Bottled palletizer can put filled 5 gallon barrel according to a certain arrangement on the tray ( wood, plastic ) , automatic
stacking , stacking multi - layer , then automatically output to the real prop station , easy to forklift transported to the
warehouse.This equipment uses PLC + touch screen control , intelligent operation management , human-computer dialogue , production speed and the cause and the location of the malfunction can be displayed , high degree of automation. Simple, easy to master, can greatly reduce labor and reduce labor intensity.

FAQ

Q1:Do you have any reference project?   >> A1:We have reference project in most countries, and you can visit their factories if we get the permission of the customer.

Q2:What's your guarantee or the warranty of the quality if we buy your machines? 
  >>A2:We offer you high quality machines with 2 years guarantee . we will give u spare part free in 2 years.

Q3: Do you provide customized service? 
  >> A3: We will customize the machine according to your needs, materil ,power,filling type,the kinds of the bottles and so on.

Q4:When can I get my machine after I paid? 
  >> A4:We will deliver the machines on time as the date we agreed both side.

Q5:How can I install my machine when it arrives? 
  >> A5:We will send our engineer to your side as soon as you get all your machines ready, for testing and teaching your technicians how to run the machines.

Model	QGF-100	QGF-150	QGF-300	QGF-450	QGF-600	QGF-900	QGF-1200	QGF-1500	QGF-2000
Capacity (5 gallon)	100BPH	150BPH	300BPH	450BPH	600BPH	900BPH	1200BPH	1500BPH	2000BPH
Working position number	3	5	7	9	11	13	15	17	21
Filling heads	1	1	2	3	4	8	10	12	15
Capping heads	1	1	1	1	1	1	1	1	1
Suitable bottle	PET bottle，plastic bottle
Diameter of bottle	φ265-273mm
Height of bottle	150-360mm
Suitable cap	Plastic cap
Weight	450kg	500kg	2500kg	3000kg	3500kg	7000kg	8000kg	8500kg	9500kg
Main motor power	1.41kw	1.5kw	6kw	30kw	32kw	35kw	40kw	45kw	52kw

Product Category

2019 Automatic 100-2000 Barrel 5 Gallon Pure Water Washing Filling Capping Machine

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